What is the Difference Between a Bolted and a Welded Bonnet Gate Valve?
Introduction
Gate valves are essential in fluid isolation applications, and the bonnet design plays a critical role in valve integrity, pressure handling, and maintenance. Two popular types are bolted bonnet and welded bonnet gate valves—but what sets them apart?
Bolted Bonnet Gate Valves
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Structure: The bonnet is attached to the valve body using bolts and a gasket.
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Advantages: Easy disassembly for inspection and maintenance.
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Applications: Suitable for systems requiring frequent servicing or part replacement.
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Pressure Rating: Typically used in medium-pressure applications.
Welded Bonnet Gate Valves
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Structure: The bonnet is permanently welded to the body, forming a seal without gaskets.
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Advantages: No potential for gasket leaks; compact and ideal for high-pressure/high-temperature systems.
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Applications: Common in applications where maintenance access is limited or not required frequently.
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Pressure Rating: Designed for high-pressure environments.
Key Differences
Feature | Bolted Bonnet | Welded Bonnet |
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Maintenance | Easy to disassemble | Not serviceable |
Leak Risk | Potential at gasket | Minimal |
Pressure Handling | Moderate | High |
Cost | Lower initial cost | Higher upfront, low maintenance |
Conclusion
Choosing between bolted and welded bonnet gate valves depends on your system’s pressure, temperature, and maintenance requirements. Bolted types offer flexibility, while welded types offer long-term sealing reliability.