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Fully Welded Ball Valve

Technical Specificaitons

 

Size Range

NPS 1/2:"-10" DN 15-DN 250 Floating type

NPS12"-64" DN300-1600 Trunnion Mounted

Main Material

 

Temperature Rating Stem Material
Pressure Rating

1.0Mpa ~ 42.OMpa 150LB ~ 2500LB

Leakage Level

Zero Leakage

Ball Material

Carbon Steel,Stainless steel etc.

Seat Material

Soft SeatPTFE, RPTFE, PCTFE, NYLON, DEVLON, PEEK, etc

Body style

BW

Flanged

Design Standard

API 6D

Test Standard

API 6D

Face to FaceAPI 6D, ISO 5752, ASME B16.10, EN558-1 Operation

Wrench, Worm Gear, Electric, Pneumatic, etc

Application

Fully welded ball valves serve oil/gas pipelines, city gas, heating, petrochemicals, power, hydrogen, and subsea. Welded body eliminates external leakage—critical for hazardous media. Forged construction provides strength; compact design suits burial. Maintenance free, lowering costs. Sizes NPS 256, Class 2500, 46°C to 190°C. Seats: PTFE or metal. Meet API 6D, fire safe, and low emission standards.

Other

The carefully selected materials and contemporary design make our ball valve highly recognized.

If our ball Valve cannot meet your choice, we can provide you with special made.

 

Chief Feature

The chief feature of a fully welded ball valve is its one piece welded body construction. Unlike traditional bolted designs, this structure eliminates all external leak paths, achieving virtually zero external leakage. The welded body also provides superior mechanical strength, enabling the valve to withstand pipeline stress, internal pressure, and ground settlement.

Key advantages include a compact, lightweight design, reliable operation, and long term maintenance free service. Advanced sealing systems—often using PTFE or similar materials—ensure bidirectional zero leakage. Safety features such as fire safe design, anti static devices, and automatic cavity pressure relief are standard. Many models incorporate double block and bleed (DBB) functionality and allow direct burial installation, which reduces construction costs. Overall, the fully welded ball valve delivers unmatched reliability, safety, and cost effectiveness for demanding pipeline applications.

 

 

Cage Guided Globe Control Valves

Technical Specifications:
Size Range NPS 1-1/2” - 16”
Pressure Rating PN16/25/40/63/100; CLASS150(PN20)/300(PN50)/600(PN110)
Temperature Rating -80℃~ 260℃
Rangeability 50:1
Seat Leakage Class ANSI B16.104: IV、V、VI
Main Material Carbon Steel, Stainless Steel, Duplex steel etc.
Trim Material 630/316/316+STL/316(nitriding)/316+Ni60/316+WC etc.
Seal Material PTFE+ graphite v-shaped packing, flexible graphite ring packing, graphite +PTFE braided packing etc.

 

 

Feature of Cage Guided Globe Control Valves

Precision Control‌: The cage structure ensures optimal alignment of the valve plug, enabling precise fluid/gas flow regulation with minimized leakage risk.

Operational Stability‌: Reduced vibration during operation enhances durability and lowers maintenance frequency.

Extended Lifespan‌: Cage-guided motion significantly diminishes wear on sealing components, boosting longevity.

Cavitation & Noise Mitigation‌: Specialized cage designs counteract cavitation-induced damage and operational noise.

Industries such as oil & gas, chemical processing, and power generation rely on these valves for their unmatched reliability in critical applications.

 

FAQs

1. What does "cage guided" mean, and how is it different from stem-guided or post-guided designs?
A cage-guided design uses a cylindrical cage sleeve surrounding the plug to keep it aligned throughout its travel, rather than relying solely on the stem or a top/bottom guide post — this generally gives more stable, vibration-resistant travel at high pressure drops than simpler guiding methods.

2. What does a rangeability of 50:1 actually mean for my process?
It's the ratio between the maximum and minimum flow the valve can control accurately — a 50:1 rangeability means the valve holds precise control across a wide swing in flow demand, which matters in processes where flow rate varies significantly rather than staying near one fixed setpoint.

3. How do I know which seat leakage class (IV, V, or VI) I need?
Class IV allows a small amount of leakage in the closed position and suits most general control applications; Class V and especially Class VI are specified where near-zero leakage matters for safety, environmental, or product-purity reasons — the tighter class typically comes with added cost and trim complexity.

4. What causes cavitation in a control valve, and how does this design address it?
Cavitation happens when a pressure drop causes localized vapor bubbles to form and then violently collapse as pressure recovers downstream, which erodes trim surfaces over time — a cage design with a specialized flow path breaks the pressure drop into stages, reducing the severity of that collapse compared to a simple single-stage orifice.

5. Can the trim material be changed without switching the whole valve body?
Yes — trim materials (316, hardened 316, Ni60 or WC overlay) are typically selectable independently of the base body material, so the same valve platform can be configured for erosive, corrosive, or high-cycling service by changing only the plug/seat trim rather than the entire valve.

Single Seat Globe Control Valves

Technical Specifications:
Size Range NPS 1” - 8”
Pressure Rating PN16/25/40/63/100; CLASS150(PN20)/300(PN50)/600(PN110)
Temperature Rating -196℃~ 593℃
Rangeability 50:1
Seat Leakage Class ANSI B16.104: IV、V、VI
Main Material Carbon Steel, Stainless Steel, Duplex steel etc.
Trim Material 630/316/316+STL/316(nitriding)/316+Ni60/316+WC etc.
Seal Material PTFE+ graphite v-shaped packing, flexible graphite ring packing, graphite +PTFE braided packing etc.

 

Feature of Globe Control Valves

‌Globe Control Valves‌ utilize linear motion to position the shutoff member relative to the seat surface. Featuring a spherical cavity around the port, these valves regulate process flow when paired with an actuator. Single-seat variants often employ cage, three-way, or fixed constructions to secure the seat ring, guide the spool, and define flow characteristics. The modular design allows easy internal replacement for flow adjustment, capacity reduction, noise attenuation, or cavitation mitigation.

 

Benefit of Globe Control Valves

Advanced Anti-Erosion Cage Internals: Employs a multi-porous cylinder core structure that isolates throttling functions from critical sealing surfaces, preventing direct erosion by high-velocity media.

Excellent Flash and Cavitation Protection: Engineered with precise flow geometries to effectively eliminate flash damage, mitigate cavitation risks, and lower noise levels during high-pressure gas control.

High Flow Capacity and Dynamic Stability: Utilizes a pressure imbalance structure with a bidirectional bushing-and-seat design to deliver superior process control stability.

Tight Bubble-Tight Shutoff Standards: Engineered to satisfy demanding industrial leak ratings, reliably meeting ANSI B16.104 Class IV, V, and Class VI seat leakage criteria.

Sustained Severe Thermal Rangeability: Delivers precise linear motion regulation across an expansive operating thermal envelope ranging from cryogenic -196℃ to high-temperature +593℃.

 

Why Choose Lixin Valve?

Precision Advanced Trim Hardfacing: We extend the operational life of valve trims by applying robust hardfacing materials, including 316+STL, 316 nitriding, Ni60, and WC overlays.

High-Performance Specialized Sealing Selections: Our valves utilize durable, high-grade sealing configurations such as PTFE+graphite V-shaped packing and flexible graphite braided rings to prevent fugitive emissions.

Comprehensive Global Engineering Solutions: Every assembly is built to satisfy universal pressure specifications, smoothly matching international PN16–PN100 and Class 150–Class 600 system requirements.

 

FAQs

1. What makes a globe control valve the preferred choice for precise fluid throttling?

A linear-motion globe control valve regulates flow through an actuator that matches a plug against a spherical cavity seat. This configuration ensures predictable control profiles compared to rotary valves. For a comparison of valve geometries, read globe valve vs ball valve.

2. How does a control valve globe type layout manage high-velocity media erosion?

Our control valve globe type design utilizes a multi-porous cylinder cage that separates the throttling zone from the fine sealing surfaces, protecting critical components from direct velocity erosion.

3. What are the primary operational benefits of installing a single seated globe valve?

A single seated globe valve features a single plug-and-seat contact area that provides tight sealing capabilities, making it ideal for clean processes that require low seat leakage.

4. When should engineers specify a single seated globe control valve over a double-seat design?

A single seated globe control valve is ideal for applications requiring strict shutoff compliance (up to ANSI Class VI). It offers great stability in gas control systems with high differential pressures.

5. What production capabilities should an industrial buyer look for in a globe control valve manufacturer?

A certified globe control valve manufacturer must offer advanced trim hardfacing options, specialized casting foundries, and the engineering capability to supply modular cages for cavitation and noise control.

6. What pressure ratings can this globe control valve support in high-pressure steam headers?

This heavy-duty globe control valve supports multiple pressure levels, including PN16, PN25, PN40, PN63, and PN100, as well as Class 150, 300, and 600 ratings. To learn about selecting specifications for steam systems, see the ultimate selection guide to high pressure steam control valve specifications.

7. How should a technician determine the correct fail-safe orientation for a control valve globe type assembly?

The fail-safe position depends on process safety needs (e.g., fail-open or fail-closed). To review safety setups and actuator configurations, consult our technical guide control valve should always be in what position.

8. What is the standard rangeability ratio provided by this single seated globe control valve?

This high-performance valve features a wide 50:1 rangeability ratio, ensuring precise and stable fluid regulation even during low-flow processing conditions.

9. What main body materials can a B2B procurement manager order from LIXIN?

Our casting foundry pours multiple high-grade alloys, allowing you to order valve bodies in Carbon Steel, Stainless Steel, and Duplex steel based on your fluid composition.

10. Is this control valve globe type suitable for slurry or fluid streams with high solid content?

This control valve globe type is optimized for fast, clean media. For fluids containing heavy solid particulate or thick slurries, we recommend consulting our engineers to discuss specialized hard-faced trims.

V-notch Ball Control Valves

Technical Specifications:
Size Range NPS 1” - 12”
Pressure Rating PN16/25/40;CLASS150(PN20)/CLASS300(PN50)
Temperature Rating -46℃~400℃
Rangeability 300:1
Seat Leakage Class ANSI B16.104: IV、V、VI
Main Material Carbon Steel, Stainless Steel, Duplex steel etc.
Trim Material 304+Ni60/304+Ni55 etc.
Seal Material PTFE+ graphite v-shaped packing, flexible graphite ring packing, graphite +PTFE braided packing etc.

 

Feature of‌ V-Notch Ball Valve:

V-Notch Ball Valve‌ is an angular-stroke control valve featuring a V-shaped spool opening. Its rotating spool creates strong shearing action on the seat while offering a wide adjustment range. Ideal for high-ratio systems and fiber/slurry fluid control.

Butterfly Control Valves

Technical Specifications:
Size Range NPS 3” - 64”
Pressure Rating PN16/PN25/PN40; CLASS150(PN20)/CLASS300(PN50)
Temperature Rating -20℃~425℃
Leakage Level Zero Leakage
Main Material Carbon Steel, Stainless Steel, Duplex steel etc.
Stem Material Stainless Steel, 17-4PH, K500, F6a
Trim Material Metal:304+SN/304+SN, 304+ST/304+ST;Soft:304+HC/RPTFE
Seal Material PTFE, Flexible graphite
Application Isolation and Control, High Temperature, Cryogenics, Extraction Vapor Isolation, Oil and Gas Isolation and Control, Nuclear Containment, Service Water, Condensed Circulating Water, Severe Service

 

The Triple-offset Geometry:

Offset 1:

The centerline of rotation axis/stem and seat deviate from each otherfor a certaindistance to ensure the integrityof thesealing surface;

 

Offset 2:

Thecenterlineofrotation axis/stem and bodydeviatefrom each otherfor a certaindistance toreduce thefrictionbetween thesealing componentswhen
open and close the valve.

 

Offset 3:

The centerline of valve body and conical seat sealing face deviate from each other for a certain angle to ensure the sealing ring of the disc can be separated or
touchedwithseatrapidlysothatfriction andsqueezewill notexistbetweenthesealingcomponents.

Cryogenic Ball Valve

Lixin Cryogenic Ball Valve are produced by the most advanced technology so it can suitable for service of working temperature down to -196℃, such as LNG, LPG, and air separation industry.

Main Features :

Lixin Cryogenic Ball Valve used the material it have good adaptability and stable performance in a low temperature,which also can keep valves with excellent sealing performance in ultra-low temperature.The seat and pressure relief structure can be adapt varies working condition.

Design Features :

Floating and trunnion are optional

Bonnet Extension is Optional ;

Low fugitive emission control;

Lip seal;

Cavity pressure self relief;

Convenience to on-line maintenance ;

Valve Brand:Lixin
Valve Structure:Ball Valve
Valve Material:SS
Nominal Diameter:1/2"~24"
Valve End Connection:RF, RTJ, BW
Valve Pressure range:Class150~2500
Working temperature:-196℃~+280℃
MOQ:Negotiation
Operation:Wrench, Worm gear,Electric,Pneumatic, etc.
Certificate:BS6364、GB/T 24925

Cast Trunnion Side Entry Ball Valve

Product Description:

main feature

1. Effortless operation: The ball is supported by upper and lower bearings, which reduces friction and eliminates the huge sealing load caused by the inlet pressure pushing the ball and the seal seat.

Excessive torque.

2. Reliable sealing performance: The PTFE single material sealing ring is embedded in the stainless steel valve seat. A spring is provided at the end of the metal valve seat to ensure sufficient pre-tightening force of the sealing ring. The valve

When the sealing surface wears during use, the valve continues to ensure good sealing performance under the action of the spring.

3. Fireproof structure: In order to prevent the polytetrafluoroethylene sealing ring from burning due to sudden heat or fire, resulting in larger leakage and fueling the fire, the ball and valve are

A fireproof sealing ring is set between the seats. When the sealing ring burns out, the valve seat sealing ring is quickly pushed onto the ball under the action of spring force, forming a metal-to-metal seal.

Sealing, achieving a certain degree of sealing effect. The fire resistance test meets the requirements of APl6FA and APl607 standards.

4. Automatic pressure relief function: When the stagnant medium pressure in the middle cavity of the valve rises abnormally and exceeds the pretightening force of the spring, the valve seat retreats away from the ball to achieve automatic pressure relief.

As a result, the valve seat automatically resets after pressure relief.

5. Drainage pipeline: Drainage holes are provided on the upper and lower sides of the valve body to check whether the valve seat is leaking. During operation, when the valve is fully open or fully closed, remove the middle chamber pressure

Force, the packing can be replaced directly; the residue in the middle cavity can be discharged, reducing the contamination of the valve by the medium.

 

product specifications

Design specifications: GB/T12237, API6D, ANSI B16.34

Structure length: GB/T15188, API6D, ANSI B16.10

Connection standards: JB/T79, ANSI B16.5, B16.47

Pressure test: GB/T9092, API6D, API598

 

 

Product Range

Nominal diameter: DN50-DN800

Pressure range: 1.6-16MPa

Applicable temperature: ≤120℃

Operation mode: worm gear, pneumatic, electric

Applicable media: water, gas, oil, natural gas, and acid-base corrosive media.

Forged Trunnion Side Entry Ball Valve

Technical Specifications:
Size Range

NPS 2"-48" / DN50-1200mm

Main Material

Carbon steel,Stainless Steel etc. (Other materials are available under request.)

Temperature Rating

-196 ~ +400°C

Stem Material

Stainless steel

Pressure Rating

I.0Mpa ~ 42.0Mpa  150LB ~ 2500LB

leakage level

Zero Leakage

Ball Material

Carbon Steel,Stainless steel etc.

Flange Drilling

ASME B16.5,EN1092,GOST 33259,BS etc.

Seat Material

Soft Seat

PTFE,RPTFE,PCTFE,NYLON,DEVLON,PEEK,etc

Body Style

Double Flanged,Butt Weld

Design Standard

API608,API 6D,EN1983,ISO17292

Test Standard

API 598,EN12266-1,ISO 5208,

Face to Face

API 6D,ISO 5752,ASME B16.10,EN558-1

Operation

Wrench, Worm Gear, Electric, Pneumatic,etc

Application

Bulk liquid storage, oil & gas, LNG storage & transportation, steam distribution systems, power generation, geothermal steam, sugar & ethanol, pulp & paper liquor, refining, chemical processing, water & wastewater, air separation

 

Other

The carefully selected materials and contemporary design make our ball valve highly recognized.
If our ball Valve cannot meet your choice, we can provide you with special made.

 

 

Chief Features:

Compared with floating ball valve, when working, all the forces generated by the fluid pressure in front of the valve on the ball are transmitted to the bearing, which will not make the ball move towards the valve seat, so the valve seat will not bear excessive pressure.And the torque of trunnion ball valve is small, the valve seat deformation is small, the sealing performance is stable, and the service life is long, which is suitable for high-pressure and large-diameter occasions. Advanced spring pre-seat assembly with self-tightening feature realizes upstream sealing. Each valve has two seats, which can be sealed in each direction. Therefore, there is no flow restriction for installation, and it is bi-directional. The valve is generally installed horizontally.

A variety of soft seal and hard seal seat materials to meet more process conditions
According to your requirement the valve can meets NACE standard, fugitive emission function and fire test certification of API Spec 607
The seat can be designed with double or single piston and has lower operating torque
All valves have self cavity pressure relief function to ensure the safety of the pressure in the middle chamber

 

Cast Trunnion Top Entry Ball Valve

Technical Specifications
Size Range

NPS 2"-48" / DN50-1200mm

Main Material

Carbon steel, Stainless Steel etc.
(Other materials are available under request.)

Temperature Rating

-196 ~ +400°C

Stem Material

Stainless steel

Pressure Rating

I.0Mpa ~ 42.0Mpa  150LB ~ 2500LB

leakage level

Zero Leakage

Ball Material

Carbon Steel,Stainless steel etc.

Flange Drilling

ASME B16.5, EN1092, GOST 33259, BS etc.

Seat Material

Soft Seat

PTFE, RPTFE, PCTFE, NYLON, DEVLON, PEEK, etc

Body Style

Double Flanged, Butt Weld

Design Standard

API608,API 6D,EN1983,ISO17292

Test Standard

API 598,EN12266-1,ISO 5208,

Face to Face

API 6D, ISO 5752, ASME B16.10, EN558-1

Operation

Wrench, Worm Gear, Electric, Pneumatic, etc

Application

Bulk liquid storage, oil & gas, LNG storage & transportation, steam distribution systems, power generation, geothermal steam, sugar & ethanol, pulp & paper liquor, refining, chemical processing, water & wastewater, air separation.

Other

The carefully selected materials and contemporary design make our ball valve highly recognized.

If our ball Valve cannot meet your choice, we can provide you with special made.

 

Chief Features

Compared with floating ball valve, when working, all the forces generated by the fluid pressure in front of the valve on the ball are transmitted to the bearing, which will not make the ball move towards the valve seat, so the valve seat will not bear excessive pressure.And the torque of trunnion ball valve is small, the valve seat deformation is small, the sealing performance is stable, and the service life is long, which is suitable for high-pressure and large-diameter occasions. Advanced spring pre-seat assembly with self-tightening feature realizes upstream sealing. Each valve has two seats, which can be sealed in each direction. Therefore, there is no flow restriction for installation, and it is bi-directional. The valve is generally installed horizontally.

A variety of soft seal and hard seal seat materials to meet more process conditions

According to your requirement the valve can meets NACE standard, fugitive emission function and fire test certification of API Spec 607

The seat can be designed with double or single piston and has lower operating torque

All valves have self cavity pressure relief function to ensure the safety of the pressure in the middle chamber

Forged Trunnion Top Entry Ball Valve

Technical Specifications
Size Range

NPS 2"-48" / DN50-1200mm

Main Material

Carbon steel, Stainless Steel etc.
(Other materials are available under request.)

Temperature Rating

-196 ~ +400°C

Stem Material

Stainless steel

Pressure Rating

I.0Mpa ~ 42.0Mpa  150LB ~ 2500LB

leakage level

Zero Leakage

Ball Material

Carbon Steel,Stainless steel etc.

Flange Drilling

ASME B16.5, EN1092, GOST 33259, BS etc.

Seat Material

Soft Seat

PTFE, RPTFE, PCTFE, NYLON, DEVLON, PEEK, etc

Body Style

Double Flanged, Butt Weld

Design Standard

API608,API 6D,EN1983,ISO17292

Test Standard

API 598,EN12266-1,ISO 5208,

Face to Face

API 6D, ISO 5752, ASME B16.10, EN558-1

Operation

Wrench, Worm Gear, Electric, Pneumatic, etc

Application

Bulk liquid storage, oil & gas, LNG storage & transportation, steam distribution systems, power generation, geothermal steam, sugar & ethanol, pulp & paper liquor, refining, chemical processing, water & wastewater, air separation.

Other

The carefully selected materials and contemporary design make our ball valve highly recognized.

If our ball Valve cannot meet your choice, we can provide you with special made.

 

Chief Features

Compared with floating ball valve, when working, all the forces generated by the fluid pressure in front of the valve on the ball are transmitted to the bearing, which will not make the ball move towards the valve seat, so the valve seat will not bear excessive pressure.And the torque of trunnion ball valve is small, the valve seat deformation is small, the sealing performance is stable, and the service life is long, which is suitable for high-pressure and large-diameter occasions. Advanced spring pre-seat assembly with self-tightening feature realizes upstream sealing. Each valve has two seats, which can be sealed in each direction. Therefore, there is no flow restriction for installation, and it is bi-directional. The valve is generally installed horizontally.

A variety of soft seal and hard seal seat materials to meet more process conditions

According to your requirement the valve can meets NACE standard, fugitive emission function and fire test certification of API Spec 607

The seat can be designed with double or single piston and has lower operating torque

All valves have self cavity pressure relief function to ensure the safety of the pressure in the middle chamber

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